Warning sign

Urgent

A Cracked Chimney Crown, and What It Lets In.

The crown is the sloped slab of concrete or mortar across the top of a chimney, around the flue tiles. Its whole job is to throw rain clear of the brickwork. It is also the part of the chimney that takes the most weather and the part nobody ever looks at. When it cracks, every rainfall is delivered into the top of the stack rather than off the side of it — which is why so many interior chimney leaks start here.

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The sign

What you are actually looking at.

The crown is the sloped slab across the top of the masonry, cast around the flue tiles. It is the surface rain actually lands on, and a properly built one is reinforced concrete, several inches thick, sloped away from the flue, overhanging the brick with a drip edge, and separated from the tiles by an expansion joint so the two can move independently.

A great many chimneys do not have one of those. They have a mortar wash: a thin skim of the same mortar used to lay the brick, troweled flat and finished flush with the edge. It has no reinforcement, no overhang and nowhere to move, so it cracks, and once it cracks the rain that should run off the side of the chimney goes down inside it instead. Almost every spalled top course we are called to has a failed crown above it.

What to look for

  • Visible cracks across the top slab, often radiating out from the flue tile.
  • Chunks of concrete or mortar on the roof or in the gutter below the chimney.
  • A crown that is flat rather than sloped, or that stops flush with the brick instead of overhanging it.
  • A gap opening between the crown and the flue tile it surrounds.
  • Spalling brick or staining on the top few courses directly underneath — the classic pattern of a crown that has been letting water through for a while.

The cause

Why it happens.

01

It was built as mortar, not as a crown

A great many chimneys were finished with a thin skim of the same mortar used to lay the brick, feathered off flush with the edge. That is not a crown. It is too thin to resist cracking, it has no overhang to throw water clear, and it typically fails within years rather than decades.

02

Normal movement, no room to move

A crown sits on brick and surrounds a clay flue tile, and all three expand and contract at different rates. A properly built crown allows for that with an expansion joint around the tile. Without one, something has to give, and it is the concrete.

03

Water, then freeze, then a wider crack

Once there is any crack at all, water sits in it. Each time the temperature drops below freezing that water expands and widens the crack, which holds more water next time. The process is slow, steady and does not reverse.

Priority

How urgent is it.

Urgent

Treat a cracked crown as urgent, even though nothing looks dramatic from the ground. It is the single most direct route for water into a chimney, and the damage it does is cumulative and hidden — saturated brick, deteriorating flue tiles, rusting damper and firebox components, and eventually staining inside the house. It is also one of the more contained repairs on this list while it is still just the crown.

Check it yourself

What is this likely to take.

Six questions, no contact details, nothing sent anywhere. It tells you what the repair most likely involves and how soon it wants doing.

The repair

How we fix it.

  1. 01

    The crown is inspected along with the cap, the top courses and the flue, because a failed crown has usually already let water into all three.

  2. 02

    Minor cracking in an otherwise sound crown can be repaired and sealed with a flexible crown treatment rather than replaced.

  3. 03

    A crown that is thin, flat, broken up or built as a mortar wash is cut off and recast properly: sloped to shed water, overhanging the brick with a drip edge, and with an expansion joint around the flue tile.

  4. 04

    Where water has already damaged the masonry below, those courses are repaired or rebuilt at the same time, so the new crown is not sitting on wet brick.

If you wait

What it costs to leave it.

A crown is a small part of a chimney and an expensive one to neglect. Water that enters through it does not run back out — it goes down into the stack, saturating brick that then spalls, breaking down the mortar joints from the inside, and attacking the flue liner and any metal in the firebox. The order of events is nearly always the same: crack in the crown, spalled brick below it, stain on a ceiling, and finally a rebuild of the top of the chimney that would not have been needed if the crown had been recast.

  1. Right now

    A crack in the slab on top. Repaired or recast, with the cap and flashing checked while the access is up there.

  2. Through the next wet season

    Rain goes into the stack instead of off it. The top courses saturate and begin to spall, and the flue tiles and any metal in the firebox start to go.

  3. A few years on

    The crown is the cheapest part of the job by then: the top of the chimney is rebuilt and the interior damage is put right with it.

Questions

Common questions.

What is the difference between a chimney crown and a chimney cap?

The crown is the concrete slab across the top of the masonry; the cap is the metal cover over the flue opening itself. The crown keeps rain off the brickwork, the cap keeps rain, debris and animals out of the flue. Most chimneys need both, and they fail for different reasons.

Can a cracked crown be sealed instead of rebuilt?

Sometimes, and we will say so when it is the case. Hairline cracking in a crown that is thick, sloped and structurally sound can be repaired with a flexible crown coating. A crown that is a thin mortar wash, is flat, or has pieces missing cannot be saved by coating it — it has to be recast.

How long should a crown last?

A properly cast concrete crown with a slope, an overhang and an expansion joint should last for decades. A mortar wash finished flush with the brick often starts cracking within a few years. The difference is how it was built, not how old the house is.

My chimney is capped. Do I still need the crown fixed?

Yes. The cap only covers the flue opening. The crown is the surface the rain actually lands on, and a cracked one lets water into the brickwork whether or not there is a cap above it.

Further reading

More on this from our blog.

Read more from the blog

Keep looking

The other warning signs.

See all six warning signs

Next step

Noticing this on your home.

We will tell you what it is and what it needs, including when the answer is that it can wait. Serving Seattle and the surrounding Puget Sound area.

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